Box Design 410 and similar

This system was specifically designed to handle the boxes F410 or similar (e.g. 427, 411, etc.), with longitudinal as well as front and back flaps to be closed on the outside of the box.

It is ideal to pack: furniture in kits or disassembled furniture, doors, windows, shower cubicles, radiators, panels, etc. and all other items low in height but extremely flexible in length and width.
According to the boxes to be processed, the system usually features two main stations, which provide for the perfect forming and closing of the box:
1) FORMING STATION FM410
2) CLOSING STATION CM410S / VARYPACK
Due to the high level of customization of the different units that can be implemented, it is possible to reach production rates of up to 10 parcels/min.


Working Stations

1 Product Preparation Station

Product Preparation Station

Area in which the loose items are prepared by an operator. In this area also transport protections may be applied if required.

2 Measuring Station

Measuring Station

The items are measured automatically or by hand and the data is then submitted to the  packaging machine to launch production of the right sized box. 

3 Box Procurement

Box Procurement

The Panotec packaging machine produces the right-sized boxes. If the production process requires large batches, the boxes can be supplied by a box manufacturer and stored on pallets/racks next to coupling station run by an operator.

4 Box Forming

Box Forming

Area in which the bottom of the boxes is formed automatically, mainly for box designs  F410, F401 or bottom and lid designs. An operator must be assigned to form the box manually if this section is not automated. 

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5 Coupling of Box & Item

Coupling of Box & Item

The operator positions the item by hand into the box previously formed with the forming station FM410. If this process is automated, a handling robot positions the item on top of the flat box.

6 Box Closing

Box Closing

Depending on the level of automation requested, the boxes containing the item(s) are closed in this section. It is possible to implement automatic closing stations, such as the CM410 or Varypack, which use hotmelt glue to seal the boxes. Or the station F401 which uses adhesive tape to seal the boxes.

7 Labelling

Labelling

Station that automatically applies the label to the box. Different options for labelling are available: On the side, on the lid, at 90°, etc. The label can also be applied by an operator.

8 Palletizing

Palletizing

This is generally the last station of automated packaging system. A high level of automation can be achieved by implementing robots and it is possible to manage numerous unloading stations for the boxes.

Technical features

  • 410, 427, 442
  • batches/ small batches / flexibility (batch size 1)
  • thickness from 2 to 4mm
  • 2 to 15
  • L min 300 / max 3000 - W min 200 / max 1300 - H min 20 / max 300
  • 1 to 6

Case Studies

Highly Automated


  • Category: Automotive

    Denso


  • Category: Disassembled Furniture

    Lago

Semi Automated